Free water analysis — Request yours →

Mechanical restoration of aging tower cells

Cooling Tower Repair & Refurbishment

When chemistry alone can't recover a tower, the hardware needs work. We coordinate factory-authorized refurbishment on Baltimore Aircoil and comparable equipment, cell by cell, so the plant stays partially online.

Typical scope

Work is staged per cell with lockout/tagout, leaving the remaining cells in service at reduced capacity.

  • Demolition of degraded fill media, nozzles, belts, and tension hardware
  • Full interior pressure wash and fill support prep
  • New factory fill sheets packed to manufacturer instructions
  • New metering orifices and hot water basin orifice plate kits
  • New drive belts and motor adjustment rods, tensioned to spec

Compliance and labor

Public agency and federal projects are performed under California prevailing wage with certified payroll and DIR registration. Crews carry OSHA 30, confined space, and fall protection training.

Why refurbish

Restored fill and distribution recover design approach temperature and airflow — usually at a fraction of tower replacement cost, and without the lead time.

Start a Conversation

Ready for a free water assessment?

Talk to a Hydrovida engineer about your system — no obligation, no cost.